Semi-Bulk Systems can help you accomplish each of the following goals for your business using our unique Process XstreamLining technology for dry liquid blending automation!
- INCREASE PRODUCTION CAPACITY
- REDUCE BATCH, PROCESSING & CYCLE TIMES
- REDUCE ENERGY CONSUMPTION
- SAVE LABOR COSTS
- IMPROVE QUALITY & PROFITABILITY
See how we have developed modular engineered process solutions involving dry ingredient handling and dry/liquid mixing systems for a variety of manufacturers of Dairy, Food, Beverage, Meat Processing, Pharmaceutical, and Industrial products.
Ice Cream Mix Success Story: Processes a capacity of 25 million gallons per year with excess processing time available for additional process opportunities.
Ice Cream Success Story: Achieved higher capacity with higher batch-to-batch consistency
Maltodextrin Success Story: Reduced cycle times by 70%. Increased capacity by 200%.
Milk Reconstitution Success Story: Reduce Batch Processing Times by 65%.
Milk Rehydration Success Story: Reduce process time by 90%, 38 minutes vs. 6.5 hours!
Sugar Liquefication Success Story: Realized a Capital ROI in Less Than One Year!
Thickeners Success Story: Reduced Batch Times by 80%, Increased Capacity by 400%
Non-Fat Dry Milk Reconstitution Success Story: Batch times reduced by 80%
Ready To Drink Beverage Success Story: Increased plant capacity with improved batch-to-batch consistency.
Nutritional Beverages Success Story: Increased Capacity by greater than 120% allowing consolidation of multiple plant operations and significant improvement in manufacturing costs.
Pigment Dispersions Success Story: Increased plant capacity by 400% while reducing personnel by 30%.
Thickeners Usage Success Story: Reduction in batch cycle times and a 20%+ reduction in thickener usage.
Functionalizing Gums & Thickeners Success Story: 99% batch consistency and eradication of finished batch adjustments.
Multi-Product Capabilities Success Story: Incorporated 50+ powders producing dozens of different products.
Power Plant Flue-Gas Desulfurization Success Story: Slurring pulverized limestone for FGD at a rate in excess of 1000#/minute.
Chemical Soda Ash Success Story: 30% soda ash solution created efficiently at high- or low-capacity.
Paper Powder Cellulose (CMC) Success Story: Shortened batch time by 50%. Reduced CMC usage by 15%.
Soaps & Shampoos Success Story: Increased capacity and created production efficiencies with no reduction in batch-to-batch consistency.