Semi-Bulk Systems Success Stories

Semi-Bulk Systems can help you optimize your process efficiencies and achieve lower manufacturing costs. We offer the most efficient and modular processes for Powder Handling and Powder/Liquid Mixing - a TOTAL Solution!

Semi-Bulk Systems can help you accomplish each of the following goals for your business using our unique Process XstreamLining technology for dry liquid blending automation!

  • INCREASE PRODUCTION CAPACITY
  • REDUCE BATCH, PROCESSING & CYCLE TIMES
  • REDUCE ENERGY CONSUMPTION
  • SAVE LABOR COSTS
  • IMPROVE QUALITY & PROFITABILITY

See how we have developed modular engineered process solutions involving dry ingredient handling and dry/liquid mixing systems for a variety of manufacturers of Dairy, Food, Beverage, Meat Processing, Pharmaceutical, and Industrial products.

Ice Cream Mix Success Story: Processes a capacity of 25 million gallons per year with excess processing time available for additional process opportunities.

Ice Cream Success Story: Achieved higher capacity with higher batch-to-batch consistency

Maltodextrin Success Story: Reduced cycle times by 70%. Increased capacity by 200%.

Milk Reconstitution Success Story: Reduce Batch Processing Times by 65%.

Milk Rehydration Success Story: Reduce process time by 90%, 38 minutes vs. 6.5 hours!

Sugar Liquefication Success Story: Realized a Capital ROI in Less Than One Year!

Thickeners Success Story: Reduced Batch Times by 80%, Increased Capacity by 400%

Non-Fat Dry Milk Reconstitution Success Story: Batch times reduced by 80%

Ready To Drink Beverage Success Story: Increased plant capacity with improved batch-to-batch consistency.

Nutritional Beverages Success Story: Increased Capacity by greater than 120% allowing consolidation of multiple plant operations and significant improvement in manufacturing costs.

Bread Success Story: Reduced manufacturing costs by eliminating the need to purchase liquid sugar.

Pigment Dispersions Success Story: Increased plant capacity by 400% while reducing personnel by 30%.

Paint Thickeners Usage Success Story #1: Reduction in batch cycle times and a 20%+ reduction in thickener usage.

Paint Thickeners Usage Success Story #2: Reduction in batch cycle times and a 10%+ reduction in thickener usage.

Functionalizing Gums & Thickeners Success Story: 99% batch consistency and eradication of finished batch adjustments.

Multi-Product Capabilities Success Story: Incorporated 50+ powders producing dozens of different products.

Power Plant Flue-Gas Desulfurization Success Story: Slurring pulverized limestone for FGD at a rate in excess of 1000#/minute.

Chemical Soda Ash Success Story: 30% soda ash solution created efficiently at high- or low-capacity.

Paper Powder Cellulose (CMC) Success Story: Shortened batch time by 50%. Reduced CMC usage by 15%.

Soaps & Shampoos Success Story: Increased capacity and created production efficiencies with no reduction in batch-to-batch consistency.