In order to achieve a higher ROI, a major manufacturer of bulk starch needed to improve efficiency for their food manufacturing customers.

Industry: Food, Starch Slurries

Semi-Bulk Systems designed a Process XStreamlining Solution that utilized the Vacucam® Continuous Steady State technology to improve slurry process efficiency. The system provides the features needed:

• Incorporates the integration of bulk truck unload process (500 #/min) to Vacucam® Continuous Steady State Slurry Process for Corn and Tapioca starches.
• Integration of the Vacucam® dynamic dispersion technology to deliver a predetermined solids level (35-40%), fully hydrated and ready to use on a continuous basis.
• Dry delivery portion designed for effective dust containment.

We delivered Our Performance Guarantee that:

• Capacity: significant batch cycle reductions when compared to traditional batching processes.
• Operating costs: dramatic reductions in both labor and energy costs.
• Operating costs: lower maintenance, unplanned downtime with no moving parts
• Quality: batch-to-batch consistency producing no fisheyes or agglomerates

To see if Semi-Bulk’s state-of-the-art VACUCAM mixing technology and pet care production solutions can improve your production efficiency, contact us or call 800-732-8769.

A major manufacturer of bread and dinner rolls wanted to control quality and improve productivity by buying dry sugar and producing their own 68° Brix syrup, rather than purchasing liquid sugar.

Industry: Food

Semi-Bulk Systems designed a Process XStreamlining Solution that:

• Utilized our patented Vacucam® MOT Batch Sugar Liquefication Process
• Leveraged Semi-Bulk’s dry handling expertise with a dry sugar delivery from our state-of-the-art bulk bag unloader.
• Customized a 35 foot and 3 dry hopper design.

Provided the capability to produce syrup off-line and on off-shift with minimal resource allocation, saving additional labor costs.

We delivered Our Performance Guarantee that:

• Reduced manufacturing costs by eliminating the need to purchase liquid sugar.
• Provided the ability to control liquid sugar quality through in-house production.

To see if you can sweeten your profits, contact us to determine if we can help improve your production capacity and quality using our patented VACUCAM® mixing technology.

When major food manufacturers relocate production of soup mix lines, they are seeking a more efficient method for the handling of their bulk food ingredients.

Location: New York
Industry: Food

Semi-Bulk Systems provides efficient dry handling systems for a variety of bulk food ingredients. For our customers, we are able to:

• Design modular-engineered flexible & configurable bulk bag unloading cells arranged in work cells of 4-5 units.
• Engineer an accommodation for loss-in-weight features.
• Provide unique designs that allow for inter-changeable mobile hopper & feeder configuration.
• Utilize standardized SBS vibratory hugger and bag clamp ring designs

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We always deliver our Performance Guarantee:

• Quicker / easier product changeover cycles.
• Allow for easy product clean-out (C-O-P).
• Provide a number of Safety Health & Environment (SHE) advantages: Ergonomics and Dust-Free.
• Eliminate the need to handle small bags.

Would you like to see the advantages of your own “Soup” to Nuts solution for food production? Contact us.