How one ice cream manufacturer doubled capacity using the latest mixing technology.
Opportunity
This privately held ice cream manufacturer needed to double their capacity to keep up with their dramatic growth.
Industry: Dairy
Our Approach
Semi-Bulk Systems designed a Process XStreamlining Solution that:
- Utilized our fully automated dry handling system consisting of bulk bag unloaders, small bag dumps stations, and our newly designed cocoa hopper.
- Leveraged our patented Vacucam® In-line Mixing Process to create large-scale batches
- System developed to handle various types of milk powders, sugar, cocoa, as well as various powder and liquid minor ingredients.
The Results
We delivered Our Performance Guarantee that:
- Delivered significant scalability for dry handling and mixing automation.
- Achieved higher capacity with higher batch-to-batch consistency
- Significantly reduced labor requirements for batching process.
- Doubled capacity that allowed consolidation to one manufacturing operation with no loss of capacity.
To see if Semi-Bulk’s state-of-the-art VACUCAM mixing technology can improve your production efficiency, capacity and consistency, contact us.
Industries Served
Beverage
The VACUCAM® Modular Dynamic Beverage Batching Stations offer the total solution to meet all of your mix room needs.
Paint & Coatings
Paint/Pigment Slurries (TIO2, CaCO3, Clay, Silica, etc.) can be produced at very high capacities using Semi-Bulk processes.
Dairy
Processes specifically designed for the Dairy Industry for Frozen Desserts, Yogurt Mix, Milk Powder Reconstitution and Sugar Liquefication.
Paper
Paper Coating Slurries (TIO2, CaCO3, Clay, etc.) can be produced at very high capacities using the Semi-Bulk Processes.
Food
The most effective method for complete dispersion of all dry ingredients typically used in pourable dressings, dips and sauces.
Power Generation
Semi-Bulk Systems engineers slurry solutions for processes like FGD Power Plant, Mercury removal and NOx Reduction.
